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1. Regular inspection and lubrication maintenance
Regular inspection: It is necessary to regularly check whether the oil level in the bearing box of the slurry pump meets the requirements. The correct oil level should usually be near the middle scale line of the oil dipstick.
Lubrication and maintenance: Regularly replace the lubricating oil in the bearings and gearbox to ensure that the lubricating oil is clean and free of impurities. Regularly add lubricating grease to the parts that require lubrication to maintain good lubrication.
2. Cleaning and washing
External cleaning: Regularly clean the dust and dirt on the outside of the pump body to prevent corrosion.
Internal cleaning: Clean the inside of the pump body during shutdown to remove sediment and residue.
3. Tightening and adjustment
Bolt tightening: Regularly check and tighten the bolts at each connecting part to prevent loosening.
Gap adjustment: Check and adjust the gap between the impeller and the pump casing to ensure it is within the specified range.
4. Monitor the operating status
Vibration monitoring: Use vibration monitoring instruments to regularly monitor the vibration of the pump and promptly detect any abnormalities.
Temperature monitoring: Install temperature sensors to monitor real-time temperature changes in the pump body and bearings.
5. Preventive maintenance
Planned maintenance: Develop a preventive maintenance plan and regularly inspect and replace key components.
Spare parts: Reserve commonly used spare parts such as seals, bearings, etc. for timely replacement.
6. Operating standards
Correct start: According to the operation manual, start and stop the pump correctly to avoid frequent start and stop.
7. Environmental control
Anti corrosion measures: Take anti-corrosion measures on the pump body and pipelines, such as coating with anti rust paint or using anti-corrosion materials.
Environmental cleanliness: Keep the pump room environment clean and reduce the impact of dust and corrosive gases on equipment.
8. Recording and analysis
Operation record: Record the running time, maintenance status, and fault records of the pump for easy analysis and improvement.
9. Professional training
Operation training: Provide professional training to operators to ensure they master the correct operation and maintenance methods.
Through the above maintenance methods, the service life of wear-resistant components of slurry pumps can be effectively extended, and their operating efficiency and reliability can be improved.
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(Editor in charge: Slurry Pump https://www.fuyangpumps.com/)
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