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The working principle of wear-resistant materials for slurry pumps


A slurry pump is a mechanical equipment specifically used for transporting slurry containing solid particles. Its working environment is usually harsh, so the flow components (such as impellers, volutes, protective plates, etc.) are susceptible to various forms of damage such as wear, erosion, cavitation, and corrosion. In order to extend the service life of slurry pumps, improve their operating efficiency and economic benefits, wear-resistant materials are usually lined or coated on these flow-through components.

Selection of wear-resistant materials

The commonly used wear-resistant materials for slurry pumps mainly include metal wear-resistant materials, rubber, and ceramics. Each material has different wear characteristics and its corresponding investment return economy. For example, ceramic materials are widely used in key parts such as impellers and protective plates of slurry pumps due to their high hardness and good wear resistance; Rubber materials are commonly used in situations that require flexible connections due to their good elasticity and wear resistance.

The working principle of wear-resistant materials

Abrasion resistance

The main function of wear-resistant materials is to resist the erosion and wear of solid particles on the pump flow components. When the slurry passes through the interior of the pump, solid particles will cause impact and friction on the flow components of the pump, leading to gradual wear of the material. Wear resistant materials, through their high hardness and strength, can effectively reduce this wear and extend the service life of pumps.

anti-cavitation

In addition to wear and tear, the overcurrent components of the slurry pump may also be affected by cavitation. Cavitation refers to the local vaporization of a liquid during high-speed flow due to a decrease in pressure, resulting in the formation of bubbles. The impact force generated when the bubbles rupture can cause damage to the material. Wear resistant materials can reduce the impact of cavitation on pumps by improving their anti cavitation performance.

Corrosion resistance

Under certain operating conditions, the overcurrent components of the slurry pump may also be subject to corrosion from the slurry. Wear resistant materials usually have certain corrosion resistance, which can protect the overcurrent components of pumps from corrosion damage and further extend their service life.

Application of wear-resistant materials

The application of wear-resistant materials is not limited to traditional lining methods, but can also be applied to the flow components of pumps through spraying, pasting, or embedding. For example, polymer ceramic polymer wear-resistant and corrosion-resistant protective adhesive can be used to repair and protect the pump casing, guard plate, impeller and other parts of the pump.

In summary, wear-resistant materials for slurry pumps effectively resist damage to pump flow components such as wear, cavitation, and corrosion through their excellent physical and chemical properties, thereby extending the service life of slurry pumps and improving their operational efficiency and economic benefits.

  This article originates from https://www.fuyangpumps.com/news/364.html. Please indicate the source when reprinting.

(Editor in charge: Slurry Pump https://www.fuyangpumps.com/)

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