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Promoting energy-saving technology for slurry pumps has significant economic, environmental, and industrial upgrading significance, mainly achieved through multiple approaches such as optimized design, intelligent control, material upgrades, and system matching to achieve high efficiency and energy conservation.
Slurry pumps are widely used in industries such as mining, electricity, sewage treatment, and coal washing to transport high concentration and highly abrasive solid-liquid mixtures. Due to its high operating power and long working time, it is a typical "energy consumer", and the working efficiency of traditional equipment is generally between 55% and 75%. Therefore, promoting energy-saving technologies can not only significantly reduce the operating costs of enterprises, but also align with the national "dual carbon" strategy and the direction of industrial green transformation.
Specific ways to promote energy-saving technologies
Reasonable selection and system matching
Select appropriate flow rate, head, and lining materials based on actual working conditions to avoid the phenomenon of "big cow pulling small plow" and reduce motor power waste. For example, wear-resistant rubber is suitable for fine particle slurry, while high chromium cast iron is more suitable for concentrated slurry environments.
Adopting high-efficiency and energy-saving pump products
The use of energy-saving slurry pumps that integrate ternary flow design and siphon principle can significantly improve efficiency.
Applying new materials to reduce energy consumption
The rubber spare parts launched by Naipu Mining Machinery are lighter than traditional metals, energy-saving by 8% -10%, and have a longer lifespan.
The trial effect of the new ceramic slurry pump is good, with an energy saving of up to 12%, lower noise, and easier installation.
Intelligence and remote monitoring
Introducing sensors and intelligent control systems to achieve remote monitoring, fault warning, and automatic adjustment, improving operational stability.
Optimize sealing and manufacturing processes
Adopting advanced sealing technologies such as mechanical seals and magnetic seals to reduce leakage and wear; Combining advanced processes such as lost foam casting and numerical simulation to improve product quality and energy efficiency.
suggestion
Enterprises should prioritize the combination of high-efficiency and energy-saving pump replacement, intelligent monitoring system, and new wear-resistant materials based on their own working conditions. This not only achieves short-term energy saving and cost reduction, but also extends equipment life, reduces downtime maintenance, and improves overall operational reliability.
This article originates from https://www.fuyangpumps.com/news/527.html. Please indicate the source when reprinting.
(Editor in charge: Slurry Pump https://www.fuyangpumps.com/)


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