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Implementation and Application of Remote Operation of Slurry Pump


1、 Implementation of remote operation of slurry pump

Control Strategy

A control strategy and implementation method for unmanned slurry pumps are proposed to address the current situation where on-site operators are indispensable during the operation of slurry pumps in mineral processing production. By automatically controlling the starting conditions, pump reversing operation, and cleaning after stopping the slurry pump, the process of slurry pump operation has been greatly simplified.

By using PLC (Programmable Logic Controller) and touch screen as implementation methods, signals are collected nearby to control the slurry pump, and real-time communication with the central control is possible to achieve remote control, eliminating the need for on-site operators and achieving unmanned operation of the slurry pump, saving human resources.

FEATURES

Adopting modern CAD design methods, it has excellent hydraulic performance and low wear rate; The flow channel is spacious and has good anti clogging performance. The pump can directly penetrate into the liquid, resulting in higher cleaning efficiency and concentration.

The overcurrent components are made of special materials that are wear-resistant and corrosion-resistant; After special treatment, the hardness is higher, the density is greater, and the product is more reliable.

In addition to the main impeller, a set of mixing wheels is added at the bottom to spray the sediment into a mixture of water and solid particles, allowing the water pump to achieve high concentration transportation without auxiliary devices.

Preparation for starting

Before starting, it is necessary to ensure that the water level in the pool exceeds the minimum pump opening requirement, check whether the power supply device is safe and reliable, and whether the voltage meets the regulations.

Check whether the remote monitoring is accurate and effective, whether the cables are damaged or broken, and whether the sealing at the junction box is intact.

2、 Application of remote operation of slurry pump

Industrial sector

Smelting plant: various smelting waste residues and tailings slurry are transported and discharged.

Mining, beneficiation, and sand and gravel plants: tailings transportation, various tailings, slurry, ore slurry, coal slurry, slag, slag processing, etc.

Coal preparation plant: transportation and discharge of coal slurry, coal slurry, and coal slag after coal washing.

Steel plant: transportation of iron oxide scale water, iron slag, rust, corrosive liquids, etc.

Thermal power plants: discharge of coal slag, slag or ash residue from sedimentation tanks.

Environmental protection field

Wastewater treatment plant: cleaning of oxidation ditch sedimentation tank, discharge of sludge, discharge of sediment from sedimentation tank, etc.

River management: dredging of river channels, removal of sediment from reservoir dams, pumping of sand and silt from riverbeds, and treatment of sand and gravel at the bottom of hydropower stations.

Other areas

Ceramic and glass factories: transportation of porcelain clay and sand, transportation and discharge of glass slag, etc.

Distillery: Cleaning of lees and impurities in the distillery's wine pool.

Remote operation can not only improve work efficiency and reduce labor costs, but also reduce operational risks, especially the necessity of working in hazardous environments. The remote operation technology of slurry pumps provides strong support for automated production and environmental protection in various industries.

  This article originates from https://www.fuyangpumps.com/news/446.html. Please indicate the source when reprinting.

(Editor in charge: Slurry Pump https://www.fuyangpumps.com/)

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